Seamless Tube

Intelligent Energy Management

• for saving up to 20% in energy costs
• Gearless direct drives / water cooled torque drives
• Fan units with flaps
• Heat insulation for cylinder and die head
• Slow-down and standby function
• Peak reduction

Process Data Recording
Monitoring and controlling the adjustment parameters and production data, ideal recipe management and considerably higher repeatability of production data resp. product qualities. 

New Operating Panel · Interface

• Clear and user-friendly software organized in various steps/levels
• Different level steps
• Recipe management
• Quality management
• Service page · teleservice
• Modular setting

Tube diameter: 13 – 60 mm

Length:  30 – 250 mm
Performance:  80 – 300 tubes/min
Materials:   LDPE, LLDPE, MDPE, HDPE, PP, Mixtures, Special materials on request
Variations:  Single - and multi-layer, up to 5 layers, with window

• Clear design meets tube aesthetics
• Cost, energy savings and noise reduction modules
• Different line configurations and production sizes for mono and multi-layer tubes
• High performance up to 45 m/min.
• State-of-the-art drive technology
• User-friendly and modern operating panel
• New arrangement of components – maintenance-friendly and space-saving
• Quality control units and process data recording to secure the tube quality
• Noise reduction: of approx. 11 dB (A) 

BREYER has managed to develop something, which many customers desire: one screw for processing many different materials - allowing customers to be in the lead over their competitors.

Change from one material to another as well as from multi-layer to single layer tubes without any conversion!

Everything just in time.
For the production of multi-layered tube, the control  synchronizes the individual extruders. Never before has it been easier to produce a co-extruded tube. A co-extrusion line not only allows you to build individual functional layers but also to achieve impressive visual properties. Depending on your requirements we equip your line with up to four extruders.

Due to its modular design, each BREYER extrusion line can be configured to match your production requirements. Even a mono tube line can be expanded into a co-extrusion line later on without any problem.

With a co-extrusion line you can build up not only individual functional layers but also achieve impressive visual characteristics. We equip your system with up to four extruders depending on your requirements.

The following tube configurations are possible:

• Single-wall tube
• Double-wall tube
• Triple-wall tube
• Five-wall tube with barrier layer and symmetric layer composition
• Five-wall tube with barrier layer and different inside and outside layers 
• Window tube

High-performance calibrator for line speed up to 40 m/min

Depending on the desired capacity of the line, different calibrator sizes are available. The calibrator is equipped with the appropriate calibration tool, depending on the required tube diameter.

It is the real heart of the tube calibrator and not only influences the quality of the tube but also the efficiency of the system.  Here, the efforts and high production quality of BREYER pay off. 
With our rapid-change-tools, format change is only a matter of minutes.

The high-performance calibrator of the TopLine has not only a smart design, it is also equipped with a number of automatic functions. All components having a good access for maintenance work. 

High speed cutter

Nothing gets you further than intelligent technology

Cutting-edge technology is used for the most recent generation of our haul-off and cutting machine.

With up to 300 cuts per minute, the performance of the new system is almost 100% higher than that of former technologies. 
But that's not all: the tube length can be digitally preset from 39–270 mm and changed during production without interruption. 

Due to the modular design of each BREYER system, this technological masterpiece can also be integrated into existing tube lines without a problem thus contributing to an increased performance of the entire tube production line.

High-Speed Cutter e-cam

• New product family
• Common basic platform for different cutting capacities 120, 150  and 300 tubes/min
• Change of tube length during full speed
• tube length is kept constant automatically when changing the line speed.
• Lowest length tolerance

Navigate your Success

The BREYER monitoring system fascinates with its simplicity in operating. The operator is navigated intuitively by the system to the required information and achieves his aim quickly.
The system contains a multitude of features which help the user to
control and survey the production process and quickly access data.
For our worldwide clients the system will be delivered in the required
national language. Via remote access we can keep an eye on your line and are able to assist you, any time and in any case.

Benefits

• fast analysis of process data – trend and alarms
• Wizard controlled formula compilation
• Visual supported detail diagnosis (PDf-documents, 3D pictures, circuit diagrams)
• live cams for additional process monitoring
• Dual-screen solution for optimized plant transparency
• online documentation
• server-client application
• integration of external systems
• Connection to existing networks
• online language change (e.g. asian, east european, arabic, etc.)
• remote diagnosis via modem and internet
• modern ergonomic design