Italwork Rolls

Packaging Lines - Household Foils 

Our range of household rolls packaging lines is the widest and most diversified currently available on the worldwide market. The main machinery families may be resumed as follows:


1) BOX PACKAGING :

- SIDE (END) LOADING BOXING MACHINES which start from preformed (pre-glued) boxes which may have 3 or 4 or 5 flaps. These cartoners, in line with our rewinders, create the complete household rolls packaging line like the basic, medium and high performance plants PM-ECO / PM-B / PM.

- TOP LOADING  FORMING-CLOSING MACHINES which start from flat blanks (3 or 5 flaps) with the possibility of an in-line blade edging group.

These box erectors in-line with our rewinders create the complete household rolls packaging line like the basic and complete version FPH (EA).


2) PLASTIC PACKAGING

These plastic packaging lines are the economic alternative to boxing of the rolls. They include our rewinders and for the rolls packaging system may be added in-line our: OVER-WRAPPING UNIT suitable to envelope and shrink-wrap singularly each household rolls; FLOW PACKING UNIT dedicated to pack the household roll into weld-able plastic film.

Box Side Loading

PM-ECO

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This line is the most requested version of our basic economic full automatic rolls packaging line. It includes our basic rewinder AC-ECO and the cartoner ASA-ECO.

For low production needs we can supply a manual/semi-automatic boxing machine based on manual feeding and in-line automatic box closing.

PM-B

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This is the successful medium-high household rolls rewinding & packaging line inclusive of a high speed rewinder (AC-E) and an electro-pneumatic alternate  motion cartoner (ASA-P).

It may be predisposed to start from different kind of household preformed boxes and can reach productions up to 25/30 boxed rolls/min.

PM

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This line is the standard high production top version scheduled to produce and pack the household rolls starting from preformed boxes (with or without blade).

This line is basically composed of a high performance automatic re-reeler, an automatic boxing machine (alternate motion version) and then completed by a semi-automatic case packer and carton-sealing unit.

Mechanical production up to 40 boxed roll/min.

The versatile PM line can be integrated with an in-line rolls shrink-wrapping or flow-packing unit. In-line may be added the automatic boxes over-wrapping machine for single layer multiple boxes pack or else for shrink-wrapping of boxes multi-pack formats.

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Box Top Loading

FPH-EA

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The FPH-EA is the high performance compact version of our top loading packaging lines for household rolls including a high speed rewinder and combined automatic forming-closing machine. On request it may be equipped in-line with a blade edging unit for the application (by glue) of a plastic or paper or metallized or alu. saw. 

The production performances are up to 40 boxed rolls/min.

For low production needs we can supply a manual semi-automatic version where the blanks feeding and rolls inserting will be manually performed.

The versatile FPH-EA line can be integrated with an in-line rolls shrink-wrapping or flow-packing unit. In-line may be added the automatic boxes over-wrapping machine for single layer multiple boxes pack or else for shrink-wrapping of boxes multi-pack format.

Forward the FPH-EA line may be predisposed to pack, in specific conditions, catering rolls too.

FPH

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This line could be considered a standard version, as scheduled to start from flat blanks, but it becomes a dedicated complete plant since equipped with in-line a plastic blade application unit.

This new special generation line offers an in-line independent control of working phases: production and inserting of finished rolls, manufacturing and application of plastic blade on blank, forming-closing and packaging of the finished box.

The plant includes automatic re-reeler, automatic forming machine (with special plastic blade applying unit), automatic closing machine, semi-automatic case-packer and carton-sealing unit.

Mechanical production up to 40 boxed rolls/min.

This line becomes the complete high performances plant H-FP (up to 100-120 boxed rolls/min) when supplied with multiple re-reelers since dedicated to the packaging of medium-long length rolls, always starting from blanks. This plant includes single or double head forming machine continuous motion, dedicated rolls conveying/box feeding unit, high speed closing machine and – on request – automatic case packer.

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Shrink Wrapping

GWP

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This version is an alternative to the classic box packaging lines. It is composed of an automatic re-reeler, the enveloping unit and a thermo-wrapping tunnel which is able to “pack” retail rolls into a printed plastic sheet through shrink-wrapping unit.

The GWP line can be enlarged and completed with a special rolls case packer and a carton-sealing unit. Frequently the shrink-wrapping unit is requested to be added in-line with the standard packaging line like PM, FP, etc…

Mechanical production up to 40 boxes/min.

FWP

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The FWP flow packer wraps rolls through printed welded film, producing an easy and economic packaging solution for household rolls of alu. foil, cling film, baking and grease-proof papers. The machine is designed to be installed in-line with our automatic re-reelers and (optional) convey the wrapped rolls to a special case packer for the final packaging.

Frequently the flow packing unit is requested to be added in-line with the standard packaging line like PM, FP, etc…

The mechanical production reaches up to 80 pcs/min.

VIDEO

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